"" Exploremyself - Colours of Life: 2012 "

Thursday, May 31, 2012

Wastes of Transportation

Conveyance is caused by long distance between two machines / two locations.
This increases material handling and waste of manpower and also chances of damages of products.

Waste of Conveyance can be reduced by Improvement in Layout , eliminating temporary storage methods which need again conveyance of material to final location.

Transportation waste occurs when people, product, equipment or information are moved more often or further than needed. During multi step processes materials and people are moved from process to process that are separated by distance and / or time. Instead of processes being sequential or positioned next to each other, they are far apart and require fork lifts, conveyors or other moving devices to be repositioned for the next step in a process. All of this movement adds no value to the process.

Look for movement of people, material or information that does not add value to a process.

Reduce by minimizing the physical distance the material and / or transportation travel with zoning and new layouts.

Useful Links to Read:
01. history-of-total-productive-maintenance
02. why-implement-total-productive
03. what-is-tpm
04. 12-steps-for-tpm-implementation
05. typical-tpm-organizational-chart
06. effectiveness-of-tpm
07. 5-principles-in-tpm-development
08. purpose-and-main-activities-of-kk
09. purpose-and-activities-of-jh-pillar
10. purpose-activity-of-pm-pillar
11. purpose-activities-of-qm-pillar
12. purpose-and-activity-of-dm-pillar
13. purpose-and-activity-of-otpm-pillar
14. purpose-and-activity-of-e-pillar
15. purpose-and-activity-of-she-pillar
16. company-wide-tpm
17. jishu-hozen-information
18. ishu-hozen-equipment-deterioration
19. role-of-production-maintenance-in-jh
20. jishu-hozen-step-1
21. 1s-2s-implementation
22. jh-step-01-abnormalities
23. exposing-seven-types-of-abnormality
24. 2-unfulfilled-basic-condition
25. 3inaccessible-places
26. 4-contamination-sources
27. 5-quality-defect-sources
28. 6-unnecessary-non-urgent-items
29. 7-unsafe-places
30. jishu-hozen-step2
31. jishu-hozen-step-3
32. one-point-lesson-opl
33. visual-control-visual-management
34. 35.
what-is-smed
36. why-energy-conservation
37. mobile-phone-handling-important-tips
38. kaizen-way-of-life
39. what-is-kaizen
40. techniques-used-in-kaizen
41. tmv-mba-project-guideline
42. gdmm-project-guidelines
43. importance-of-energy-conservation
44. global-warming-25-tips
45. latest-abcd-from-nursery-school
46. world-environment-day-5th-june
47. be-proud-to-be-engineer-happy
48. lean-tools-hidden-waste
49. waste-over-production
50. wastes-of-defects-rework
51. waste-of-motion

Thursday, May 17, 2012

Waste of Motion

Motion waste is the unnecessary movement of people, product or equipment that adds no value to a process. Workers walk back and forth from the work are to supply , around unneeded equipment or perform redundant motions that can be eliminated to speed up a process. This can be one of the most frustrating wastes for workers and management. The lost time and production rob most processes of opportunity to function efficiently and make the employees work harder. While most processes are not designed to have motion wastes in them, it is one of the first wastes to creep in and cause disruption.

Look for excessive walking, moving or handling and prepare a complex diagramme of actual process flow.

While operating a machine or performing any activity on shop-floor , some of movements / motions of operator does not add value.
This can be reduced by studying carefully each and every movement / motion of operator and standardizing each activity.
I.e loading place / unloading / lifting place


Useful Links to Read:
01. history-of-total-productive-maintenance
02. why-implement-total-productive
03. what-is-tpm
04. 12-steps-for-tpm-implementation
05. typical-tpm-organizational-chart
06. effectiveness-of-tpm
07. 5-principles-in-tpm-development
08. purpose-and-main-activities-of-kk
09. purpose-and-activities-of-jh-pillar
10. purpose-activity-of-pm-pillar
11. purpose-activities-of-qm-pillar
12. purpose-and-activity-of-dm-pillar
13. purpose-and-activity-of-otpm-pillar
14. purpose-and-activity-of-e-pillar
15. purpose-and-activity-of-she-pillar
16. company-wide-tpm
17. jishu-hozen-information
18. ishu-hozen-equipment-deterioration
19. role-of-production-maintenance-in-jh
20. jishu-hozen-step-1
21. 1s-2s-implementation
22. jh-step-01-abnormalities
23. exposing-seven-types-of-abnormality
24. 2-unfulfilled-basic-condition
25. 3inaccessible-places
26. 4-contamination-sources
27. 5-quality-defect-sources
28. 6-unnecessary-non-urgent-items
29. 7-unsafe-places
30. jishu-hozen-step2
31. jishu-hozen-step-3
32. one-point-lesson-opl
33. visual-control-visual-management
34. 35.
what-is-smed
36. why-energy-conservation
37. mobile-phone-handling-important-tips
38. kaizen-way-of-life
39. what-is-kaizen
40. techniques-used-in-kaizen
41. tmv-mba-project-guideline
42. gdmm-project-guidelines
43. importance-of-energy-conservation
44. global-warming-25-tips
45. latest-abcd-from-nursery-school
46. world-environment-day-5th-june
47. be-proud-to-be-engineer-happy
48. lean-tools-hidden-waste
49. waste-over-production
50. wastes-of-defects-rework

Wednesday, May 16, 2012

Wastes of Defects / Rework

Defect / rework waste happens when we do not have robust preventive system that include Poka-Yoke and mistake proofing techniques. When we cause an error or defect and pass it on to the next operation, or worse, we pass it to the customer; we are accepting rework as part of the process. We lose money when something is manufactured, assembled or serviced twice. While our customer will only pay us once for the goods or services.

Look for defective, partial or un-completed products or services and completed units that are reworked or thrown away.

Reduce by improving visual controls and initiating more complete Standard operations procedures. Implement mistake proofing or Poka – Yokes at the source or the place errors occur.

Process produces defectives which either to be reworked or scrapped.

This must be reduced / eliminated by process improvement , making processes more capable.
ACHIEVE ZERO DEFECT at EACH STAGE

Useful Links to Read:
01. history-of-total-productive-maintenance
02. why-implement-total-productive
03. what-is-tpm
04. 12-steps-for-tpm-implementation
05. typical-tpm-organizational-chart
06. effectiveness-of-tpm
07. 5-principles-in-tpm-development
08. purpose-and-main-activities-of-kk
09. purpose-and-activities-of-jh-pillar
10. purpose-activity-of-pm-pillar
11. purpose-activities-of-qm-pillar
12. purpose-and-activity-of-dm-pillar
13. purpose-and-activity-of-otpm-pillar
14. purpose-and-activity-of-e-pillar
15. purpose-and-activity-of-she-pillar
16. company-wide-tpm
17. jishu-hozen-information
18. ishu-hozen-equipment-deterioration
19. role-of-production-maintenance-in-jh
20. jishu-hozen-step-1
21. 1s-2s-implementation
22. jh-step-01-abnormalities
23. exposing-seven-types-of-abnormality
24. 2-unfulfilled-basic-condition
25. 3inaccessible-places
26. 4-contamination-sources
27. 5-quality-defect-sources
28. 6-unnecessary-non-urgent-items
29. 7-unsafe-places
30. jishu-hozen-step2
31. jishu-hozen-step-3
32. one-point-lesson-opl
33. visual-control-visual-management
34. 35.
what-is-smed
36. why-energy-conservation
37. mobile-phone-handling-important-tips
38. kaizen-way-of-life
39. what-is-kaizen
40. techniques-used-in-kaizen
41. tmv-mba-project-guideline
42. gdmm-project-guidelines
43. importance-of-energy-conservation
44. global-warming-25-tips
45. latest-abcd-from-nursery-school
46. world-environment-day-5th-june
47. be-proud-to-be-engineer-happy
48. lean-tools-hidden-waste
49. waste-over-production

Tuesday, May 1, 2012

Waste over production

Overproduction means “ Producing the products in excess quantity which are not required for next operation or Customer.”

Over production waste occurs when we manufacture, assemble, or build more than what is needed. We make some thin just in case instead of Just in time (JIT). In accurate scheduling, long lead times, long changeovers and not being close enough to our customers to understand there changing needs leads us to longer production runs. We worry that our customer might need more while we have to suffer with the associated cost of unsold goods or services.

Look for processes producing more than is being “pulled” by the customer and requiring storage between processes.

Reduce by improving change over and set up times and balancing production lines.

Overproduction increases Money spend for:

- Energy
- Record keeping
- Documentation
- Tooling Cost
- Manpower cost
- Overheads
- Space for Storage
- Inventory cost( Reduction in Inventory Turns ) This is hidden money.

Why ? Overproduction

1. No confidence in process
2. No confidence on set-up Quality
3. No confidence on equipment
4. No confidence on people ( Operator .. Availability )
5. Meaningless increasing efficiency
6. Available = Make Use …. Concept followed

How to avoid Overproduction

1 .Do not produce more than next process demand
2. Build confidence in process, set-up
3. Improve m/c condition
4. Improve attendance / Multi-skilling

Indirect ways of reducing over-production

1. Reduce Finish Goods area
2. Reduce space between two operations
3. Implement 100 % 2 S

Management’s role :-

• Communicate to all for following the concept... Produce when next process demands.
• Decide WIP norms and FG Norms.

Overproduction results in

a) Increasing rejection , scrap
b] Reducing CASH-FLOW
c] More searching and sorting
d] BAD 5 S
e] Moving Company towards opposite direction of world Class

Overproduction HIDES

A] Waste of WAITING
B] Waste of MOVEMENT
C] Waste of TRANSPIRATION
D] Waste of PROCESSING or OPERATION


Useful Links to Read:
01. history-of-total-productive-maintenance
02. why-implement-total-productive
03. what-is-tpm
04. 12-steps-for-tpm-implementation
05. typical-tpm-organizational-chart
06. effectiveness-of-tpm
07. 5-principles-in-tpm-development
08. purpose-and-main-activities-of-kk
09. purpose-and-activities-of-jh-pillar
10. purpose-activity-of-pm-pillar
11. purpose-activities-of-qm-pillar
12. purpose-and-activity-of-dm-pillar
13. purpose-and-activity-of-otpm-pillar
14. purpose-and-activity-of-e-pillar
15. purpose-and-activity-of-she-pillar
16. company-wide-tpm
17. jishu-hozen-information
18. ishu-hozen-equipment-deterioration
19. role-of-production-maintenance-in-jh
20. jishu-hozen-step-1
21. 1s-2s-implementation
22. jh-step-01-abnormalities
23. exposing-seven-types-of-abnormality
24. 2-unfulfilled-basic-condition
25. 3inaccessible-places
26. 4-contamination-sources
27. 5-quality-defect-sources
28. 6-unnecessary-non-urgent-items
29. 7-unsafe-places
30. jishu-hozen-step2
31. jishu-hozen-step-3
32. one-point-lesson-opl
33. visual-control-visual-management
34. 35.
what-is-smed
36. why-energy-conservation
37. mobile-phone-handling-important-tips
38. kaizen-way-of-life
39. what-is-kaizen
40. techniques-used-in-kaizen
41. tmv-mba-project-guideline
42. gdmm-project-guidelines
43. importance-of-energy-conservation
44. global-warming-25-tips
45. latest-abcd-from-nursery-school
46. world-environment-day-5th-june
47. be-proud-to-be-engineer-happy
47. lean-tools-hidden-waste

Solution for fluorescent lighting with Lamar


Dear friends while surfing on internet for fluorescent lighting for my dream home I found LaMar lighting are one of the best site which offers all the related future products. As I am very conscious about energy management and love about energy saving ideas much more impress from these products.

As Lamar lighting having 50 years of huge experience in cutting edge technology they offers the solutions that work straight out of the package for all of my fluorescent lighting needs.  Whatever the solutions provide by them for lighting and building professionals a full range of energy saving ideas and products for offices, hospitals, hotels, retail stores, malls, schools and industrial uses.

I am very happy to see the product catalogues form this site as a lighting professionals they are ready to offer energy saving ideas to help you realize the advantages of fluorescent lighting.  They can also custom-make a solution to fit your needs in both commercial and residential settings. For more details just go and visit this site.

Lean Tools - Hidden Waste

Some waste exists in every system. From manufacturing & assembly, to hospitality, health care transportation and social services, some waste is hidden with in all processes. Identifying and eliminating this hidden waste saves millions of dollars every year for those organizations that continuously use “ Lean” assessment.

These waste falls into seven basic categories: Over production, Defects, Motion, Transportation, Inventory, over processing and Waiting. These wastes increase cost while adding no value from the customer’s perspective. They also extend the period of Return On Investment (ROI) and help to demoralize energetic workers. The seven hidden wastes are the enemy of people trying to improve processes in all industries.

First identify the hidden wastes and then remove them. Where do the seven Hidden Wastes exist with in your Process?

1)      Over Production
2)      Defects and Rework
3)      Motion
4)      Transportation
5)      Inventory
6)      Over Processing
7)      Waiting Time.

Useful Links to Read:
01. history-of-total-productive-maintenance
02. why-implement-total-productive
03. what-is-tpm
04. 12-steps-for-tpm-implementation
05. typical-tpm-organizational-chart
06. effectiveness-of-tpm
07. 5-principles-in-tpm-development
08. purpose-and-main-activities-of-kk
09. purpose-and-activities-of-jh-pillar
10. purpose-activity-of-pm-pillar
11. purpose-activities-of-qm-pillar
12. purpose-and-activity-of-dm-pillar
13. purpose-and-activity-of-otpm-pillar
14. purpose-and-activity-of-e-pillar
15. purpose-and-activity-of-she-pillar
16. company-wide-tpm
17. jishu-hozen-information
18. ishu-hozen-equipment-deterioration
19. role-of-production-maintenance-in-jh
20. jishu-hozen-step-1
21. 1s-2s-implementation
22. jh-step-01-abnormalities
23. exposing-seven-types-of-abnormality
24. 2-unfulfilled-basic-condition
25. 3inaccessible-places
26. 4-contamination-sources
27. 5-quality-defect-sources
28. 6-unnecessary-non-urgent-items
29. 7-unsafe-places
30. jishu-hozen-step2
31. jishu-hozen-step-3
32. one-point-lesson-opl
33. visual-control-visual-management
34. 35.
what-is-smed
36. why-energy-conservation
37. mobile-phone-handling-important-tips
38. kaizen-way-of-life
39. what-is-kaizen
40. techniques-used-in-kaizen
41. tmv-mba-project-guideline
42. gdmm-project-guidelines
43. importance-of-energy-conservation
44. global-warming-25-tips
45. latest-abcd-from-nursery-school
46. world-environment-day-5th-june
47. be-proud-to-be-engineer-happy

Tuesday, April 24, 2012

Low breast milk supply with favors and flavors

Dear moms if you are looking for breastfeeding supplies and wants best solution for it then good news for you. Here I suggest you the best site on internet which helps you to increase milk supply and solution to overcome from your problem.

To increase your more milk supply, you must be breastfeeding or pumping often. For the best milk supply possible, simply breastfeed on demand. If pumping, pump every 2 to 3 hours. Here they offer many herbal products work in moms that are strictly breastfeeding, exclusively pumping, or both. It is requirement that you are breastfeeding or pumping often, as breast milk supply is influenced by supply and demand. There business was launched to provide breastfeeding moms affordable and essential nursing products.

They also offer herbal products for just about any situation a breastfeeding mom with low breast milk supply may encounter. If you are looking for something flexible that will allow you to make one cup or one quart at a time, then they recommend trying Nursing Time Tea. They also stock many great items for nursing moms. Make sure to check out there affordable and stylish nursing clothing, nursing bras, and nursing nightgowns. As they offer many affordable items with low shipping for breastfeeding moms that cannot be found in your local stores. For more details go and visit this site.


Tuesday, April 17, 2012

Flat Washer from superior corporation

Dear friends if you are looking for Flat Washer from aluminum and titanium then superior washer and gasket corporation is the perfect solution for them. They are supplying special and standard washers with an anodized finish. With the largest, most comprehensive inventory in the industry, as they offer just in time production on all washer products fabricated in all types of material. From there side your order can be packaged in uniformed heat sealed polybags labeled to your specifications in quantities from 1 to 5,000. Ask for pricing at time of quotation.For more details just go and visit this site.

Tuesday, April 3, 2012

Vocational Nurse Program

Dear Friends are you waiting from holidays and thinking for to take admission for new courses then Gurnick academy of medical arts is the best option. Gurnick Academy of Medical Arts believes that education should promote the development of positive self-esteem. Therefore, the institution provides services that support the efforts of students to succeed academically, vocationally and personally. This lvn programs in california(LVN or LPN) utilizes the plan that nursing courses progress along the continuum of simple to complex. The program includes didactic and laboratory training as well as an internship component that correlates with the theoretical knowledge. As a result of preparation students will be able to work as a Vocational Nurse in hospitals or medical clinics. The organizing principle is homeostasis as it relates to the study of representative client problems by addressing the various anatomical systems and specialty areas in nursing. Students completing this program are awarded a Vocational Nursing Diploma.For more details you may go and visit this site.

Monday, April 2, 2012

Dense And Artistic FUE Hair Transplants - The Science Of Design

Dear friends in today’s modern age anyone looks smart and beautiful with his personality. Like color, eyes, height hair and hair styles play important role. Many among us are facing many problems regarding hairs and looking for a good consultation to resolve your hair issues. Now a day many sites provides on line consultation for this among which I suggest you fue hair transplant cost provides you on line consultation with latest modern techniques. Using the FUE method they are able to extract individual hair follicles under local anesthesia and re-implant them into the areas where they are needed to create a dense and entirely natural looking result. A good hair transplant should look like natural hair and can be styled normally. They always work with there patients to understand their goals and create a design that they will be happy with for the rest of their life, especially in the crucial front hairline region This combination of the latest technology and artistic design is crucial to achieve an HD Hair Transplant. Get started right away by arranging a completely free online consultation or just contact them by email or phone for more information. Customer satisfaction is there motto and they always work for them. For more details just go and visit this site.
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